Sacrificial Anode Cathodic Protection (SACP) System Design Consideration
beatcorrosion
October 18, 2015
Information gathering
Compliance Requirements
- Local legislation
- Applicable industrial standards
- Company engineering practice
- Supplemental requirements
Service Environments
- Soil
- River
- Offshore
- Concrete
Electrolyte Characterisation
- Resistivity
- Corrosivitiy, e.g. temperature
- Chemical composition, typically Chloride, TDS
- Microbial status
Cathodic Protection System Factors
- Structure materials and their current density requirements
- Current demand in initial, later and final stage of asset life cycle
- Safe protection potential criteria
- Design life for the CP system
- Coating selection and its implication while in conjunction with Cathodic Protection, e.g. cathodic disbondment
- Negative implication of Cathodic Protection on materials, e.g. Hydrogen embrittlement in high strength steel and Cupronickel alloys
- Electrical isolation and continunity for required current demand
Interference Issues
- High voltage AC transmission line
- Electrified AC railway
- Other cathodic protection system
- DC railway
- Telluric effects
Lightning Protection
- Lightning analysis and protection
- Earthing system
- Decoupling system
Corrosion Economic Analysis
- Determine whether SACP is feasible for CAPEX and OPEX
Operational Consideration
- Remote controllability
- Remote visibility
- Performance monitoring provision and procedures
- Engineering Documents e.g. CP block diagram, test post arrangement, anode arrangement etc.
SACP Design
- Anode type selection and assessment
- Determine anode performance characteristics, e.g. anode capacity (Ah/Kg), closing circuite operating potential
- Determine number of anode required by current demand, design life, utilisation factor
- Calculate current output by Ohms law and anode/electrolyte resistance
- Anode-anode spacing and anode -cathode spacing
- Anode core design selection for field service
- Commissioning requirements
- Inspection and monitoring requirements
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