Sacrificial Anode Cathodic Protection (SACP) System Design Consideration

Information gathering

Compliance Requirements

  • Local legislation
  • Applicable industrial standards
  • Company engineering practice
  • Supplemental requirements

Service Environments

  • Soil
  • River
  • Offshore
  • Concrete

Electrolyte Characterisation

  • Resistivity
  • Corrosivitiy, e.g. temperature
  • Chemical composition, typically Chloride, TDS
  • Microbial status

Cathodic Protection System Factors

  • Structure materials and their current density requirements
  • Current demand in initial, later and final stage of asset life cycle
  • Safe protection potential criteria
  • Design life for the CP system
  • Coating selection and its implication while in conjunction with Cathodic Protection, e.g. cathodic disbondment
  • Negative implication of Cathodic Protection on materials, e.g. Hydrogen embrittlement in high strength steel and Cupronickel alloys
  • Electrical isolation and continunity for required current demand

Interference Issues

  • High voltage AC transmission line
  • Electrified AC railway
  • Other cathodic protection system
  • DC railway
  • Telluric effects

Lightning Protection

  • Lightning analysis and protection
  • Earthing system
  • Decoupling system

Corrosion Economic Analysis

  • Determine whether SACP is feasible for CAPEX and OPEX

Operational Consideration

  • Remote controllability
  • Remote visibility
  • Performance monitoring provision and procedures
  • Engineering Documents e.g. CP block diagram, test post arrangement, anode arrangement etc.

SACP Design

  • Anode type selection and assessment
  • Determine anode performance characteristics, e.g. anode capacity (Ah/Kg), closing circuite operating potential
  • Determine number of anode required by current demand, design life, utilisation factor
  • Calculate current output by Ohms law and anode/electrolyte resistance
  • Anode-anode spacing and anode -cathode spacing
  • Anode core design selection for field service
  • Commissioning requirements
  • Inspection and monitoring requirements

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